When multiple DC breakers are needed in one location, they are typically installed in a switchgear assembly. The dc switchgear market provides factory-assembled, type-tested enclosures that contain breakers, busbars, metering, and control wiring. Unlike panelboard-style distribution, switchgear is designed for higher fault currents and often includes draw-out breakers for easy maintenance. DC switchgear is found in central inverter stations (combining multiple PV combiner boxes), battery energy storage system (BESS) containers, and large DC charging hubs. The market also includes mobile DC switchgear trailers for temporary events or construction sites.

The dc switchgear market is seeing increased attention to arc flash safety. DC arc flash has different energy characteristics than AC arc flash, and the incident energy can be very high in large battery systems. Switchgear designs with remote racking (allowing the breaker to be withdrawn from the enclosure while the operator stands outside the arc flash boundary) are available. Arc-resistant enclosures, which vent arc energy safely away from personnel, are also offered. The market is also seeing the adoption of arc flash detection systems that sense light and pressure from an arc and trip upstream breakers in milliseconds.

Pairing the dc switchgear market with the broader dc circuit breaker market highlights the importance of maintenance and testing. DC breakers in switchgear should be regularly exercised and, in some cases, tested for trip time and contact resistance. Thermal imaging can detect loose connections or overloaded breakers. Some switchgear includes built-in test features. The dc switchgear market thus provides not only the hardware but also the access and documentation needed for a comprehensive electrical safety program, ensuring that DC protection devices remain reliable over the life of the facility.

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